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          Dry Mortar Production Line

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          4. Dry Mortar Production Line

          Introduction of Dry Mortar
          1. In contrast to job-site mortars, dry mortar is also called pre-mixed mortar, which is produced in the factory with dedicated facilities on batching and blending of ingredients in highly-controlled process. It can be used directly just by adding water in job site.
          2. It has advantages of consistent quality, controlled inventory, saving time and labor costs. By adding different chemical additives, it has fine properties of bond, thermal and acoustic insulation, crack-resistance, workability, water-retention, wear-proof, anti-corrosion, etc.
          3. Dry mortar can match different kinds of new construction materials by improving formulation. These good properties not only improve building's quality and life greatly, but also decrease the usage of mortar in a large degree.
          4. The demand for dry mortar has increased rapidly due to its outstanding merit comparing with the mortar made in job-site.

          Applications

          • Adhesive & Plastering Mortar
          • Insulation Mortar
          • Tile Adhesive
          • Tile Grout
          • Waterproofing Putty
          • Decoration Mortar

          Types of Dry Mortar

          Type Description
          Bonding Mortar Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar etc
          Decoration Mortar Decorative plaster, inner and outer wall putty, colorful decoration mortar etc
          Protection Mortar Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildew-proof mortar, shielding mortar etc.

          Raw Materials

          Item Description
          Binders Cement, hydrated lime, anhydrite, gypsum
          Filler Silica sand, quartz sand, limestone, dolomite, expanded perlite etc
          Mineral admixture Ground granulated blast furnace slag, fly ash, pozzolana, fine silica powder etc
          Water-retention and thickening material
          Chemical additives Cellulose esters, super plasticizer, air entraining agents, accelerating agents, retarding agents, de-foaming agents, hydrophobic agents, and etc

          Main Configuration of Dry Mortar Production Line
          Raw Material Storage Silos / Sand Drying Unit / Bucket Elevator / Spiral Conveyor / Weighing System / Mixer / End Product Hopper / Bagging System / De-dusting System / Computer Control System / Air Compressor / Air-phase Balance System / Steel Structure/ End Products Storage Silos

          Technical Parameters of Dry Mortar Production Line

          Mode Capacity Area Height Note
          Simple 1~15t/h 40m2 5~10m Manual batching and packing
          Basic 5~15t/h 40-60m2 6~10m Manual batching, automatic packing
          Semi-automatic Serial 5~15t/h 40~80m2 8~12m Automatic batching of coarse material, manual batching of additive, automatic packing
          Semi-automatic Tower 5~50t/h 40~100m2 10~25m Automatic batching of coarse material, manual batching of additive, automatic packing
          Fully Automatic Tower 5-100t/h 60~500m2 10~25m Automatic batching of all raw material and packing

          Flow Chart of Dry Mortar Production Line

          Related Names
          Ready Mix Production Line

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